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Cryogenic minimum quantity lubrication machining: from mechanism to application

《机械工程前沿（英文）》 2021年第16卷第4期页码 649-697 doi: 10.1007/s11465-021-0654-2

摘要： Cutting fluid plays a cooling–lubrication role in the cutting of metal materials. However, the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the health of workers. Environmental machining technologies, such as dry cutting, minimum quantity lubrication (MQL), and cryogenic cooling technology, have been used as substitute for flood machining. However, the insufficient cooling capacity of MQL with normal-temperature compressed gas and the lack of lubricating performance of cryogenic cooling technology limit their industrial application. The technical bottleneck of mechanical–thermal damage of difficult-to-cut materials in aerospace and other fields can be solved by combining cryogenic medium and MQL. The latest progress of cryogenic minimum quantity lubrication (CMQL) technology is reviewed in this paper, and the key scientific issues in the research achievements of CMQL are clarified. First, the application forms and process characteristics of CMQL devices in turning, milling, and grinding are systematically summarized from traditional settings to innovative design. Second, the cooling–lubrication mechanism of CMQL and its influence mechanism on material hardness, cutting force, tool wear, and workpiece surface quality in cutting are extensively revealed. The effects of CMQL are systematically analyzed based on its mechanism and application form. Results show that the application effect of CMQL is better than that of cryogenic technology or MQL alone. Finally, the prospect, which provides basis and support for engineering application and development of CMQL technology, is introduced considering the limitations of CMQL.

关键词： cryogenic minimum quantity lubrication (CMQL) cryogenic medium processing mode device application mechanism application effect

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A review of salting-out effect and sugaring-out effect: driving forces for novel liquid-liquid extraction

Chuhan Fu, Zhuoxi Li, Zengran Sun, Shaoqu Xie

《化学科学与工程前沿（英文）》 2021年第15卷第4期页码 854-871 doi: 10.1007/s11705-020-1980-3

摘要： Biofuels and bio-based chemicals are getting more and more attention because of their sustainable and renewable properties and wide industrial applications. However, the low concentrations of the targeted products in their fermentation broths, the complicated components of the broths and the high energy-intensive separation and purification process hinder the competitiveness of biofuels and biochemicals with the petro-based ones. Hence, the production and the separation of biofuels and bio-based chemicals in energy-saving, low-cost and greenness ways become hot topics nowadays. This review introduces the separation technologies (salting-out extraction, salting-out, sugaring-out extraction, and sugaring-out) that extract biobutanol, 1,3-propanediol, 2,3-butanediol, acetoin, organic acids and other bio-based chemicals from fermentation broths/aqueous solutions. Salting-out/sugaring-out extraction and salting-out/sugaring-out technologies display the high separating efficiency and the high targeted product yields. In addition, they are easy to operate and require low cost for separating products. Hence, they are the effective and potential technologies for separating targeted products in the wide industrial applications. The successful research into the salting-out/sugaring-out and salting-out/sugaring-out extraction not only affords biofuels and biochemical but also opens a door for the development of novel separation methods.

关键词： salting-out sugaring-out extraction biofuels biochemicals application

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Application of MoS in the space environment: a review

《机械工程前沿（英文）》 2023年第18卷第3期 doi: 10.1007/s11465-023-0755-1

摘要： A considerable portion of space mechanism failures are related to space tribological problems. Cold welding in high vacuum; surface erosion and collision damage caused by various radiations, high temperature oxidation under atomic oxygen (AO) bombardment; and thermal stress caused by temperature alternation all alter the physical, chemical, and friction properties of materials. In particular, the space vibration caused by alternating temperatures and microgravity environments can alter the motion of the contact body, further affecting its friction properties. Improving the friction properties of contact surfaces in the space environment is an important way to extend the service life of spacecraft. Traditional lubricants can no longer meet the lubrication requirements of the space environment. This study describes the characteristics of the space environment and the applications of solid lubricants. The friction properties of MoS₂, a solid lubricant widely used in space, are discussed. The synergistic lubrication of MoS₂ with surface textures or metals is presented. Advances in research on the friction properties of collision sliding contacts in the space environment are reviewed. The combination of MoS₂ and soft metals with surface textures is introduced to reduce the effects of vibration environments on the friction properties of moving parts in space mechanisms. Finally, the challenges and future research interests of MoS₂ films in space tribology are presented.

关键词： MoS₂ soft metal space environment surface texture synergistic effect vibration

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A review of low-temperature plasma-assisted machining: from mechanism to application

《机械工程前沿（英文）》 2023年第18卷第1期 doi: 10.1007/s11465-022-0734-y

摘要： Materials with high hardness, strength or plasticity have been widely used in the fields of aviation, aerospace, and military, among others. However, the poor machinability of these materials leads to large cutting forces, high cutting temperatures, serious tool wear, and chip adhesion, which affect machining quality. Low-temperature plasma contains a variety of active particles and can effectively adjust material properties, including hardness, strength, ductility, and wettability, significantly improving material machinability. In this paper, we first discuss the mechanisms and applications of low-temperature plasma-assisted machining. After introducing the characteristics, classifications, and action mechanisms of the low-temperature plasma, we describe the effects of the low-temperature plasma on different machining processes of various difficult-to-cut materials. The low-temperature plasma can be classified as hot plasma and cold plasma according to the different equilibrium states. Hot plasma improves material machinability via the thermal softening effect induced by the high temperature, whereas the main mechanisms of the cold plasma can be summarized as chemical reactions to reduce material hardness, the hydrophilization effect to improve surface wettability, and the Rehbinder effect to promote fracture. In addition, hybrid machining methods combining the merits of the low-temperature plasma and other energy fields like ultrasonic vibration, liquid nitrogen, and minimum quantity lubrication are also described and analyzed. Finally, the promising development trends of low-temperature plasma-assisted machining are presented, which include more precise control of the heat-affected zone in hot plasma-assisted machining, cold plasma-assisted polishing of metal materials, and further investigations on the reaction mechanisms between the cold plasma and other materials.

关键词： low-temperature plasma difficult-to-cut material machinability hydrophilization effect Rehbinder effect

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创造性思维的应用实例及其启示作用

黎强

《中国工程科学》 2003年第5卷第6期页码 59-62

摘要：

以矿物加工领域新出现的空气重介质流化床选矿方法提出的背景和实现途径为基础，运用发散—收敛模型讨论了解决工程技术问题时创造性成果的产生机制，分析了创造性思维的应用过程及其启示作用。

关键词：重力选矿创造性思维发散—收敛模型应用实例

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Effect of UAV prewetting application during the flowering period of cotton on pesticide droplet deposition

Weixiang YAO, Xianju WANG, Yubin LAN, Ji JIN

《农业科学与工程前沿（英文）》 2018年第5卷第4期页码 455-461 doi: 10.15302/J-FASE-2018232

摘要：

Prewetting process can reduce the contact angle between the droplet and the leaf blade, so that the droplet can more easily wet and spread, thereby increasing the quantity of deposition. To improve the effectiveness of pesticides on cotton leaves, prewetting by single-rotor electric unmanned aerial vehicles (UAV) was studied, focusing on the effects of pesticide deposition on cotton leaves during the flowering period. Cotton leaves in 0°–30°, 30°–60°, 60°–90° leaf blade angle ranges (angle between the leaf blade and the horizontal plane) were examined. In the first experiment, four different prewetting volumes (0, 1.6, 3.2 and 4.8 L) were sprayed by a single-rotor electric UAV on four cotton plots (plots A to D) each with an area of 120 m , and then each area was sprayed with a 0.8% (w/v) ponceau 2R solution by another single-rotor electric UAV. The results revealed that with no prewetting, droplet deposition quantity decreased with increasing leaf blade inclination. After prewetting, the mean droplet deposition quantity on plots B, C and D increased by 39.8%, 9.7% and 24.9%, respectively. The prewetting rate of 1.6 L per 120 m had the most significant effect on improving the deposition of droplets. It was also found that the mean droplet deposition quantity in each leaf blade angle range increased after prewetting. For the leaf blade angle range 60° to 90°, this increase was the most pronounced, with 0.043, 0.062, 0.057 and 0.048 L·cm in plots A–D, respectively. Also, droplet deposition uniformity in the leaf blade angle range 60°–90° was better after prewetting. These results should provide a valuable reference for future research and practice to improve the effectiveness of pesticides applied to cotton by aerial applications.

关键词： aerial spray cotton deposition flowering period leaf angle prewetting UAV

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Promotional effect of ion-exchanged K on the low-temperature hydrothermal stability of Cu/SAPO-34 andits synergic application with Fe/Beta catalysts

Chen Wang, Jun Wang, Jianqiang Wang, Meiqing Shen

《环境科学与工程前沿（英文）》 2021年第15卷第2期 doi: 10.1007/s11783-020-1322-1

摘要： Abstract • K+ hinder the structural degradation of Cu/SAPO-34 under humid condition<100°C. • K+ on Cu/SAPO-34 brings lower acidity and inferior SCR activity at high temperature. • Fe/Beta was used to compensate the low activity of Cu/SAPO-34 at high temperature. • The hybrid catalysts with KCu/SAPO-34 and Fe/Beta show a great potential for using. K ions were introduced onto Cu/SAPO-34 catalysts via the ion-exchange process in order to improve their stability under low-temperature hydrothermal aging. The changes in structure and copper-species contents of these catalysts upon hydrothermal aging were probed in order to investigate their effects on selective catalytic reduction (SCR) activity. For the fresh Cu/SAPO-34 catalysts, K ions had little influence on the chabazite framework but effected their acidities by exchanging with acid sites. After hydrothermal aging, the structural integrity and amount of active sites decreased on pure Cu/SAPO-34. While the K-loaded catalysts showed improved chabazite structure, acidity, and active site conservation with increasing K loading. However, although the 0.7 wt% K catalyst maintained the same crystallinity, active site abundance, and low-temperature SCR activity as the fresh catalyst upon aging, an apparent decrease in SCR activity at high temperature was observed because of the inevitable decrease in the number of Brönsted acid sites. To compensate for the activity disadvantage of K-loaded Cu/SAPO-34 at high temperature, Fe/Beta catalysts were co-employed with K-loaded Cu/SAPO-34, and a wide active temperature window of SCR activity was obtained. Thus, our study reveals that a combined system comprising Fe/Beta and K-loaded Cu/SAPO-34 catalysts shows promise for the elimination of NOx in real-world applications.

关键词： Selective catalytic reduction Cu/SAPO-34 catalyst Ion-exchanged K Low-temperature hydrothermal stability Fe/Beta catalyst

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Application of ecosystem health cost-effect analysis in eco-planning in Guangzhou City, China

GUO Xiurui, MAO Xianqiang, YANG Jurong, YANG Zhifeng

《环境科学与工程前沿（英文）》 2007年第1卷第3期页码 299-304 doi: 10.1007/s11783-007-0050-0

摘要： Ecosystem health has been a focal point and research frontier of applied ecology in recent years, increasingly used in urban ecological studies. To quantify the effect of ecological improvement from eco-planning, an ecosystem health assessment method is used in eco-planning evaluation and decision support in the urban eco-planning research of Guangzhou City of China. Based on features of an urban ecosystem, five factors such as vigor, organizational structure, resilience, ability to maintain ecosystem service, and influence on people s health were selected to develop the assessment indicator system. Then, to evaluate the validity of planning measures, a cost-effect analysis of the different scenarios on eco-planning was made, taking investment of the planned projects as the cost and ecosystem health state after implementing the scenarios as the effect. To establish priority of all the proposed planning schemes or countermeasures, variation of the ecosystem health state was evaluated when the investment of eco-environmental construction projects changes by ±10%, ±20% and ±50%, respectively. Thus, the order of importance of eco-environment construction projects to the urban ecosystem health state can be worked out, providing a reference for prioritizing the implementation of such urban eco-environmental projects. The study proved the trial value of an ecosystem health evaluation method in urban eco-planning research.

关键词： ±10 % decision support influence eco-environmental construction planning

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原子质量的相对论效应和应用

朱正和,傅依备,蒙大桥,唐永健

《中国工程科学》 2011年第13卷第1期页码 21-24

摘要：

应用相对论理论(Dirac)来计算 C、O、S、Se、Te、Sm和Pu原子的相对论和非相对论的电子状态和能量，比较相对论和非相对论的能量差别后得到：如果以 O 原子的相对论和非相对论能量差为1，则 S、Se、Sm和Pu原子的相对论和非相对论能量差分别为 17.5、479、6 781 和 46 166。就钚和氧相比，质量的相对论效应增加46 166倍。Pu的相对论的和非相对论的能量的差占总能量的 8.72 %，所以对重元素，应用相对论的计算是很必要的。

关键词： Dirac理论质量的相对论效应钐和钚原子

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高鑫：微波诱导热点效应及其在化工分离中的应用（2022年4月16日）

2022年06月09日

关键词：绿色化工

仿生农用杀菌剂银泰的研制与应用

孟昭礼,方向阳,罗兰,尚坚

《中国工程科学》 2007年第9卷第3期页码 28-34

摘要：

银泰（1－对羟基苯基丁酮）是以银杏外种皮提纯物白果酚为先导化合物仿生合成的一种杀菌剂。其中，银杏果实乙醇粗提物8.3倍和25倍液对苹果腐烂病抑菌率达100％和50％；银杏果实外种皮提纯物白果酚200倍和400倍液对苹果腐烂病病菌抑菌率均为100％。20％银泰微乳剂对苹果腐烂病、番茄灰霉病等4种病菌 EC₅₀为17.26～48.43mg/L，分别优于对照药剂；田间防治小麦纹枯病等4种病害效果达85％以上；对非靶标生物安全，且不易产生抗药性。仿生合成的银泰原药对大白鼠毒性试验，经口、经皮 LD₅₀均为4640mg/kg，20％银泰乳油对大白鼠毒性试验，经口LD₅₀为3160mg/kg，经皮 LD₅₀为2150mg/kg；亚慢性经口毒性（90d）试验雌为19.1mg/kg，雄为18.3mg/kg；Ames、细胞微核和染色体畸变试验均为阴性结果。

关键词：银杏白果酚仿生合成银泰防治效果

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李浩然：基于同伴效应与网络效应的“气代煤〞改造决策研究（2020年7月11日）

2022年05月19日

关键词：能源

Analysis of effect of different construction methods of piles on the end effect on skin friction of piles

ZHOU Hongbo, CHEN Zhuchang

《结构与土木工程前沿（英文）》 2007年第1卷第4期页码 458-463 doi: 10.1007/s11709-007-0062-7

摘要： Based on the comparative analysis of end effect on skin friction of displacement-pile (driven pile), the end effect on skin friction of bored pile is studied. The end effect on skin friction between driven pile and bored pile is different and the end effect on skin friction of bored pile is reduce of skin friction in the soil layer adjacent to the pile end. The degradation degree of skin friction is deduced with the increase of the distance from pile end. The concept of additional mud cake formed by the effect of cushion at the bottom of borehole during pouring concrete is introduced to explain the mechanism of end effect on skin friction of the bored pile. The test results of post-grouting piles indicate that the post-grouting technique is an effective way to improve the end effect on skin friction of bored pile.

关键词： distance different concept additional bottom

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A review on different theoretical models of electrocaloric effect for refrigeration

《能源前沿（英文）》 2023年第17卷第4期页码 478-503 doi: 10.1007/s11708-023-0884-6

摘要： The performance parameters for characterizing the electrocaloric effect are isothermal entropy change and the adiabatic temperature change, respectively. This paper reviews the electrocaloric effect of ferroelectric materials based on different theoretical models. First, it provides four different calculation scales (the first-principle-based effective Hamiltonian, the Landau-Devonshire thermodynamic theory, phase-field simulation, and finite element analysis) to explain the basic theory of calculating the electrocaloric effect. Then, it comprehensively reviews the recent progress of these methods in regulating the electrocaloric effect and the generation mechanism of the electrocaloric effect. Finally, it summarizes and anticipates the exploration of more novel electrocaloric materials based on the framework constructed by the different computational methods.

关键词： electrocaloric effect effective Hamiltonian phase-field modeling different theoretical models

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A new miniaturized engine based on thermomagnetic effect of magnetic fluids

Lujun ZHOU, Yimin XUAN, Qiang LI, Wenlei LIAN

《能源前沿（英文）》 2009年第3卷第2期页码 160-166 doi: 10.1007/s11708-009-0018-9

摘要： A new engine system, essentially consisting of a permanent NdFeB magnet, a kerosene-based magnetic fluid and a rotor, is proposed based on the thermomagnetic effect of a temperature-sensitive magnetic fluid. The rotor was driven by the thermal convection of the magnetic fluid in the presence of a homogeneous external magnetic field. A digital camera was used to record the rotation speed of the rotor to investigate the performance of the engine system under varying conditions such as heat load, heat sink temperature, and magnetic field distribution. The peak angle velocity obtained for the rotor was about 2.1 rad/min. The results illustrate that the rotation speed of the rotor increases as the input heat load increases, or as the heat sink temperature decreases. The performance of the motor is considerably influenced by the magnetic field imposed. Therefore, the performance of such an engine can be controlled conveniently by changing the external magnetic field and/or the temperature distribution in the fluid.

关键词： magnetic fluid thermomagnetic effect engine